One Source. Diverse Capabilities

Capabilities & Equipment

Composite & Sheet Metal MRO: Extending service life.

Capabilities

Design & Engineering

We are equipped with a complete engineering staff including process & tooling engineers, aeronautical engineers, materials engineers, and project managers.

  • Design to Specification
  • CAD, CAM, Catia V5 & NX, Polyworks
  • Analysis
  • Design for Manufacturability
  • Process Design
  • Prototype Fabrication
  • Reverse Engineering

Tooling

We specialize in the design and build of complex tooling, molds, jigs, fixtures, and machined components for the aerospace industry.

  • Expertise in Resin Transfer Molds (RTM)   
  • Lay-up Molds
  • Compression Molds
  • Bladder Molds

Manufacturing

We provide manufacturing end-to-end services for complex composite components and assemblies.

  • Hand Lay-up, including BMI’s & Polyimides
  • Laser Ply Projection & Augmented Reality
  • Multi-Axis CNC Machining  
  • Abrasive Machining
  • Spray and Paint
  • Secondary Bonding
  • Compression Molding
  • Bladder Molding
  • Filament Winding
  • Core Machining
  • Kit Cutting
  • RTM

Assembly & Testing

We oversee all aspects of end-item and materials testing. Whether the testing is done onsite or off, we manage the entire process. This includes developing detailed test procedures as well as providing the test engineer and test fixture and frame. We provide contamination controlled assembly and integration environments at all 6 facilities.

  • Thermal Cycling
  • Metrology
  • Acoustic Testing
  • Structural/Thermal/Mechanical Testing
  • Precision Assembly Graphite Tables
  • CMM, Faro Edge/Laser
  • Ultrasonic Lev III
  • Hydraulic Burst
  • Complex Assembly

Equipment

Dimensions listed are the largest per site

Autoclaves
Ply Cutting
CMM/FARO
Climate Control
Ovens
Paint Booth
CNC
Lake Forest
140,000 sf
Brea
120,000 sf
Indianapolis
70,000 sf
San Diego
70,000 sf
Los Alamitos
70,000 sf
Cleveland
65,000 sf